Engineering - Exam Papers - Practical - 2016

150 Marks

Directions to candidates

  1. You are required to prepare materials and make components, according to the materials list and drawings shown, prior to thr Practical Examination in May, 2016.

  2. Prepared materials and finished components must be the your own individual work and should be clearly identified and stored safely until examination day.

  3. If you use machinery other than that specified in the Equipment List , below, to process any part of the examination material, you will lose marks under the relevant headings in the marking scheme.

* Part A should fit neatly and be free to rotate in Part B

Parts List

Part No. Required Material Size
1 1 Clear Polycarbonate 80 × 70 × 6
2 2 Brass 70 × 55 ×3
3 2 Aluminium 75 × 60 × 4
4 1 Aluminium To make part A
5 1 Aluminium To make part B
6 1 Aluminium To make part C
7 2 Aluminium To make part D
8 1 Steel To make part E

As Supplied

Part No. Description Required Material and Description
9 M5 x 12 Machine screws, Allen Button Head 6 Brass or Steel
10 M5 x 16 Machine screw, Allen CSK Head 2 Brass or Steel
11 M8 Hex Nut 1 Brass or Steel
12 M8 Washer 1 Brass or steel








EQUIPMENT LIST

Lathes and Drilling machines with protective goggles.
Usual marking-out and measuring tools.
Usual bench fitting tools and equipment.
Height gauge/scribing block and surface plate (one per five candidates).
M5 and M8 taps and suitable tapping wrench to suit machine screws.
Set of drills; Ø3, Ø4.2, Ø5.5, Ø6, Ø6.8, Ø8 and Ø12 with spares.
Countersink drill.
Set of usual files, to include : 250 mm hand bastard
                                                     250 mm hand smooth
                                                     150 mm hand bastard
                                                     150 mm hand smooth
                                                     150 mm square smooth
                                                     150 mm half-round smooth
                                                     150 mm round bastard
                                                     150 mm round smooth
                                                     1 set of needle files per five candidates.

Junior and standard hacksaws and blades.
Hand-held electrical engraving tool or number punches.
One pair of aluminium or fibre protective vice clamps per candidate.
Screwdriver and Allen Keys to suit machine screws supplied.
Half sheet of fine grade emery cloth per candidate.
Half sheet of medium grade emery cloth per candidate.
Light clear rust-preventive aerosol spray

Note: If candidates use machinery other than that specified in the list above to process any part of the examination material, they will lose marks under the relevant headings in the marking scheme.

Downloads

Download Solidworks Parts, Solidworks Drawings and PDFs of Drawings of completed Practical.