Metalwork - Exam Papers - HL - Project - 1992

150 Marks

Instructions

Details of a Model Shaping Machine are shown on the accompanying drawings.

  1. Make the model using materials as specified in the parts list.
  2. Assembly details :
    Solder Part 5 to Part 2.
    Solder Part 8 to Part 2.
    Assemble the parts using the set screws and nuts supplied.
  3. Design a crank and handle to operate the model.

Parts List

Part No. Part Name Required Material and Description
1 Base 1 Clear Perspex or Hardwood
2 Frame 1 Brass, Copper or Steel
3 Slotted Link 1 Clear Perspex
4 Ram 1 Clear Perspex
5 Ram Guide 1 Brass, Copper or Steel
6 Clapper Box 1 Brass or Copper
7 Stroke Wheel 1 Clear Perspex
8 Bearing 1 Brass or Copper
9 Pivot Pin 1 Steel
10 Spacer 1 Brass, Copper or Steel
11 Drive Pin 1 Steel
12 Drive Shaft 1 Steel
13 Tool Post 1 Aluminium or Steel
14 Clapper 1 Clear Perspex
15 Clamp Block 1 Aluminium

As Supplied

Part No. Part Name Required Material and Description
16 M5 Wing Nut 1 Steel
17 Ø2 Split Pin 1 Steel
18 M5 Set Screws 7 Brass or Steel
19 M5 Nuts 2 Brass or Steel
20 M6 Nut 1 Brass or Steel
21 Ø5 Washers 2 Brass or Steel

Design Element

Part No. Part Name Required Material and Description
22 Crank 1 As Designed
23 Handle 1 As Designed

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