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Metalwork - Exam Papers - HL - Project - 2000
Instructions
Details of a Motorised Truck are shown on the accompanying drawing
- Make the project using the materials specified in the parts list.
- Assemble the parts using pop rivets,set screws and nuts supplied.
- Having folded Part 3, drill 4 holes as indicated in the Pictorial View.
- Design, manufacture and attack a safety cover over the motor and pulley.
- Complete the electrical circuit and test with a 6V battery.
Parts List
| Part No. |
Part Name |
Required |
Material and Description |
| 1 |
Chassis |
1 |
Aluminium, Brass or Copper |
| 2 |
Cab |
1 |
Aluminium, Brass or Copper |
| 3 |
Bonnet |
1 |
Aluminium, Brass or Copper |
| 4 |
Battery Bracket |
2 |
Aluminium, Brass or Copper |
| 5 |
Bumper |
2 |
Aluminium, Brass or Copper |
| 6 |
Grill / Radiator |
1 |
Aluminium, Brass or Copper |
| 7 |
Wheel |
4 |
Aluminium, Brass, Copper or Nylon |
| 8 |
Axle |
2 |
Steel or Brass |
As Supplied
| Part No. |
Part Name |
Required |
Material and Description |
| 9 |
Motor |
1 |
3-6V Ø24 x 27mm, Ø2 Shaft |
| 10 |
Motor Holder |
1 |
As Supplied |
| 11 |
Motor Pulley |
1 |
10 - 15mm OD |
| 12 |
Axle Pulley |
1 |
20 - 25 OD |
| 13 |
Drive Belt |
1 |
As Supplied |
| 14 |
Switch |
1 |
Toggle |
| 15 |
M3 x 16 Pan Head Screw |
4 |
Brass or Steel |
| 16 |
M3 x 10 Pan Head Screw |
6 |
Brass or Steel |
| 17 |
Ø3 x 110 mm Pop Rivets |
2 |
Aluminium |
| 18 |
M3 Hex Nuts |
18 |
Brass or Steel |
| 19 |
M4 Hex Nuts |
4 |
Brass or Steel |
| 20 |
M4 Cap Nuts |
4 |
Brass or Steel |
| 21 |
Battery Clip |
1 |
PP3 Battery Clip |
| 22 |
Battery |
1 |
PP3 |
Design Element
| Part No. |
Part Name |
Required |
Material and Description |
| 23 |
Safety Cover |
1 |
As Designed |
Zip Files
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