Metalwork - Exam Papers - HL - Project - 2012

150 Marks

Instructions

  1. Details of a Model Vintage Car are shown on the accompanying drawing.
  2. Make and assemble the Project using the materials specified in the Parts List.
  3. Design and attach a Transmission Unit to drive the model. This assembled unit may consist of a motor, simple gear box, gear train or pulleys. The power source for the unit, controlled by an ON/OFF switch, may be battery or solar powered.
    (Note : 20% of the marks will be awarded for this section.)
  4. The groove effect on the Embellisher (Part 9), produced on the lathe, may be your own choice.
  5. 20% of the marks will be awarded for Assembly, Finish and Function.

Parts List

Part No. Part Name Required Material and Description
1 Grill 1 1mm Brass Perforated Sheet (5mm hole)
2 Bonnet 1 1.5mm Aluminium Polished or Painted
3 Windscreen 1 2mm Clear Acrylic
4 Steering Wheel Bracket 1 1.5mm Aluminium Polished or Painted
5 Seat / Rear Panel 1 1.5mm Aluminium Polished or Painted
6 Right Mudguard 1 1mm Brass Polished
7 Left Mudguard 1 1mm Brass Polished
8 Seat Bracket 2 1.5mm Aluminium Polished
9 Embellisher for Wheels / Steering Wheel 6 Ø30 x 2mm Aluminium Polished
10 Right Side Panel 1 1.5mm Aluminium Polished or Painted
11 Left Side Panel 1 1.5mm Aluminium Polished or Painted

As Supplied

Part No. Part Name Required Material and Description
12 M3 x 6 Pan Head Set Screw 16 Steel
13 M3 x 12 Pan Head Set Screw 2 Steel
14 M4 x 12 Pan Head Set Screw 1 Steel
15 M4 x 25 Pan Head Set Screw 1 Steel
16 M3 Hex nut 18 Steel
17 M4 Hex Nut 6 Steel
18 M4 Locknut 4 Steel
19 M4 Cap Nut 6 Brass or Steel
20 M4 Threaded Bar (120mm approx) 1 Steel
21 M4 Threaded Bar (136mm approx) 1 Steel
22 Ø56mm x 16mm, 4mm axle hole 5 As Supplied

Design Element

Part No. Part Name Required Material and Description
23 Transmission Unit 1 As Designed

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