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Metalwork - Exam Papers - OL - Project - 2014
General Instructions to Candidates
The project you make and submit for examination, including the design element, must be
your own individual work, carried out in the school under the supervision of the teacher.
Your own individual work is intended to include the intellectual activity of design along
with the practical activities of making the project.
Instructions for Making the Project
- Details of a Model Grand Tourer Sports Car are shown on the accompanying drawing.
- Make and assemble the Project using the materials specified in the Parts List.
Note : Pop rivets can be used for assembly, if desired.
- (i) Design, make and attach a Front and Rear Bumpers for the model.The existing holes on the front and the rear of the Chassis, (Part 2), may be used to attach the bumpers to the model.
(ii) Design and make and attach a Steering Wheel for the model.
(Note: 20% of the marks will be awarded for this section.)
- Complete, test and solder the Electric Circuit.
- Your Examination Number must be clearly shown in the position indicated on the drawing.
- Your completed project, clearly identified with your Examination Number, must be available to the
visiting examiner along with the necessary testing equipment.
Parts List
| Part No. |
Part Name |
Required |
Material and Description |
| 1 |
Bonnet |
1 |
1 mm, Brass (polished) |
| 2 |
Chassis |
1 |
1.5 mm Aluminium (painted or polished) |
| 3 |
Support Unit |
1 |
1.5 mm Aluminium (painted or polished) |
| 4 |
Bonnet Side Panel |
2 |
1.5 mm Aluminium (painted or polished) |
| 5 |
Mudguard Support |
2 |
1.5 mm Aluminium (painted or polished) |
| 6 |
Seat |
1 |
3 mm Acrylic (coloured) |
| 7 |
Mudguard |
2 |
1 mm, Brass (polished) |
| 8 |
Battery Holder Clamp |
1 |
1.5 mm Aluminium (painted or polished) |
As Supplied
| Part No. |
Part Name |
Required |
Material and Description |
| 9 |
M3 x 8 Pan Head Set Screw |
16 |
Steel |
| 10 |
M3 x 8 CSK Set Screw (seat) |
2 |
Steel |
| 11 |
M3 x 25 Pan Head Set Screw (Motor to Bracket) |
2 |
Steel |
| 12 |
M4 x 40 Pan Head Set Screw (Bonnet) |
2 |
Steel |
| 13 |
M4 x 20 Pan head Set Screw (Spare Wheel) |
1 |
Steel |
| 14 |
M3 Hex Nut |
20 |
Steel |
| 15 |
M4 Hex Nut |
9 |
Steel |
| 16 |
M4 Cap Nut |
7 |
Steel |
| 17 |
Front Axle |
1 |
M4 Threaded Bar (126mm approx.) |
| 18 |
Rear Axle |
1 |
M4 Threaded Bar (126mm approx.) |
| 19 |
Wheel (Turned Birch) |
5 |
Ø50mm x 12mm, 4mm axle hole (varnished) |
| 20 |
3V Motorised Gearbox |
1 |
In-Line Motor Mount / 120:1 or 220:1 Ratio |
| 21 |
Motor Bracket |
1 |
As Supplied |
| 22 |
Motor Gear |
1 |
Plastic Gear - 40 Teeth - to suit Gearbox Spigot |
| 23 |
Axle Gear |
1 |
Plastic Gear - 40 Teeth - 4mm Axle Hole |
| 24 |
Battery Holder + Clip |
1 |
AA x 2 |
| 25 |
Switch |
1 |
Toggle |
| 26 |
Insulated Wire |
|
As Required |
Design Element
| Part No. |
Part Name |
Required |
Material and Description |
| 27 |
Front Bumper |
1 |
As Designed |
| 28 |
Rear Bumper |
1 |
As Designed |
| 29 |
Steering Wheel |
1 |
As Designed |
Note: 20% of the marks will be awarded for Assembly, Finish and Function.
Zip Files
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