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Metalwork - Exam Papers - HL - Project - 2015
150 Marks
To be completed by Friday 27th March 2015
General Instructions to Candidates
The project you make and submit for examination, including the design element, must be
your own individual work, carried out in the school under the supervision of the teacher.
Your own individual work is intended to include the intellectual activity of design along
with the practical activities of making the project.
Instructions for Making the Project
- Details of a Model Stock Car are shown on the accompanying drawing.
- Make and assemble the Project using the materials specified in the Parts List.
- Design and make the following and attach them to the model :
(i) a Front Axle and Front Axle Support(s);
(ii) a Light System, incorporating at least two LEDs.
(Note: 20% of the marks will be awarded for this section.)
- Complete, test and solder the Electric Circuit.
- The Battery and Battery Holder (Part 27), must be positioned under the Bonnet (Part 1).
- Your Examination Number must be clearly shown in the position indicated on the drawing.
- Your completed project, clearly identified with your Examination Number, must be available to
the visiting examiner along with the necessary testing equipment.
Parts List
| Part No. |
Part Name |
Required |
Material and Description |
| 1 |
Bonnet |
1 |
1.5mm, Aluminium (polished or painted) |
| 2 |
Chassis |
1 |
1.5mm, Aluminium (polished or painted) |
| 3 |
Roof / Rear Panel |
1 |
1.5mm, Aluminium (polished or painted) |
| 4 |
Bonnet Trim |
1 |
3mm, Coloured Acrylic (polished) |
| 5 |
Grill |
1 |
3mm, Coloured Acrylic (polished) |
| 6 |
Grill Support |
1 |
20 x 10 x 2mm, Aluminium Angle (polished) |
| 7 |
Windscreen Support |
1 |
20 x 10 x 2mm, Aluminium Angle (polished) |
| 8 |
Windscreen |
1 |
1.5mm, Aluminium (polished or painted) |
| 9 |
Left Side Panel |
1 |
1.5mm, Aluminium (polished or painted) |
| 10 |
Right Side Panel |
1 |
1.5mm, Aluminium (polished or painted) |
| 11 |
Left Mudguard |
1 |
1mm, Brass (polished) |
| 12 |
Right Mudguard |
1 |
1mm, Brass (polished) |
As Supplied
| Part No. |
Part Name |
Required |
Material and Description |
| 13 |
M3 x 8 Pan Head Set Screw |
16 |
Steel |
| 14 |
M3 x 20 Pan Head Set Screw |
2 |
Steel |
| 15 |
M3 x 30 CSK Set Screw |
1 |
Steel |
| 16 |
M3 x 35 CSK Set Screw |
1 |
Steel |
| 17 |
M4 x 10 Allen Button Head Screw |
2 |
Steel |
| 18 |
M3 Hex Nut |
20 |
Steel |
| 19 |
Front Wheel |
2 |
Ø37mm x 16mm |
| 20 |
Rear Wheel |
2 |
Ø44mm x 16mm (Push fit on axle) |
| 21 |
Rear Axle |
1 |
Ø3 x 115mm Steel Rod |
| 22 |
3V Motorised Gearbox |
1 |
Perpendicular Motor / Ratio 120:1 |
| 23 |
Motor Bracket |
1 |
As Supplied |
| 24 |
Motor Gear |
1 |
Plastic Gear - 30 Teeth - to suit Gearbox Spigot |
| 25 |
Rear Axle Gear |
1 |
Plastic Gear - 20 Teeth (Push fit on axle) |
| 26 |
Switch |
1 |
Toggle |
| 27 |
Battery Holder & Clip |
1 |
AA x 2 |
| 28 |
Insulated Wire |
As Required |
As Required |
Note: 20% of the marks will be awarded for Assembly, Finish and Function.
Design Element
| Part No. |
Part Name |
Required |
Material and Description |
| 29 |
Front Axle |
As Designed |
As Designed |
| 30 |
Front Axle Support |
As Designed |
As Designed |
| 31 |
Light System |
As Designed |
2 or more LEDs |
Zip Files
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