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Metalwork - Exam Papers - OL - Project - 2017
300 Marks
To be competed by Friday 7th April 2017
General Instructions to Candidates
The project you make and submit for examination, including the design element, must be
your own individual work, carried out in the school under the supervision of the teacher.
Your own individual work is intended to include the intellectual activity of design along
with the practical activities of making the project.
Instructions for Making the Project
- Details of a Model Jet Buggy are shown on the accompanying drawing.
- Make and assemble the Project using the materials specified in the Parts List.
Note : Pop rivets can be used for assembly, if desired.
- Design, make and attach a Simple Steering System for the model.
(Note: 20% of the marks will be awarded for this section.)
- Complete, test and solder the Electric Circuit.
- Your Examination Number must be clearly shown in the position indicated on the drawing.
- Your completed project, clearly identified with your Examination Number, must be available to the
visiting examiner along with the necessary testing equipment.
Parts List
| Part No. |
Part Name |
Required |
Material and Description |
| 1 |
Front Axle Support |
1 |
1.5mm, Brass (polished) |
| 2 |
Front Chassis |
1 |
5mm, Coloured Acrylic(polished) |
| 3 |
Rear Chassis |
1 |
1.5mm Aluminium (polished or painted) |
| 4 |
Jet Engine |
2 |
Ø20mm, Aluminium (polished) |
| 5 |
Battery Holder Support |
1 |
1.5mm Aluminium (polished) |
| 6 |
Seat |
1 |
3mm, Coloured Acrylic(polished) |
| 7 |
Right Mudguard |
1 |
1 mm, Brass (polished) |
| 8 |
Left Mudguard |
1 |
1 mm, Brass (polished) |
| 9 |
Seat Support |
1 |
Ø14mm Aluminium (polished) |
As Supplied
| Part No. |
Part Name |
Required |
Material and Description |
| 10 |
Screw |
7 |
M3x8, Pan Head or Allen Button Head, Steel |
| 11 |
Screw |
2 |
M3x10, Pan Head or Allen Button Head, Steel |
| 12 |
Screw (Motor Bracket) |
2 |
M3x20, Pan Head or Allen Button Head, Steel |
| 13 |
Screw (Seat) |
1 |
M4x25, CSK, Steel |
| 14 |
Screw |
2 |
M4x30, Pan Head or Allen Button Head, Steel |
| 15 |
Screw (Jet Engine Support) |
2 |
M4x50, Pan Head or Allen Button Head, Steel |
| 16 |
Nut |
11 |
M3, Steel |
| 17 |
Nut |
11 |
M4, Steel |
| 18 |
Cap Nut |
4 |
M4, Steel |
| 19 |
Jet Engine Support Sleve |
2 |
Brass Tube x 36mm, Ø6 OD, Ø4 ID |
| 20 |
Rear Axle |
1 |
M4 Threaded Bar (168mm approx.) |
| 21 |
3V Motorised Gearbox |
1 |
Perpendicular Motor / Ratio 110:1 |
| 22 |
Motor Bracket |
1 |
As Supplied |
| 23 |
Battery Holder + Clip |
1 |
AA x 2 |
| 24 |
Rear Wheel |
2 |
Ø68 x 25mm, with 4mm axle hole |
| 25 |
Front Wheel |
2 |
Ø40 x 14mm, with 4mm axle hole |
| 26 |
Motor Gear |
1 |
Plastic Gear - 20 Teeth - to suit gearbox spigot |
| 27 |
Rear Axle Gear |
1 |
Plastic Gear - 30 Teeth - 4mm axle hole |
| 28 |
Switch |
1 |
Toggle |
| 29 |
Insulated Wire |
|
As Required |
Design Element
| Part No. |
Part Name |
Required |
Material and Description |
| 30 |
Simple Steering System |
1 |
As Designed |
Note: 20% of the marks will be awarded for Assembly, Finish and Function.
Note : Pop rivets can be used for assembly, if desired.
Zip Files
Download Solidworks Parts, Solidworks Drawings, PDFs of Drawings, 3D images. These files will be made available in September 2017
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